Product Overview
Engineered to demonstrate our ultra-precision micro-machining capabilities, this One-Piece Smooth Surface Basal Implant and Dental Surgical Instrument showcase highlights complex multi-axis Swiss-type turning and precision thread whirling. Manufactured at our Dongguan facility under the Altus Precision brand, we process implant-grade Titanium Grade 5 (Ti-6Al-4V ELI) to achieve flawless smooth neck geometries, sharp self-tapping cortical threads, and integrated prosthetic abutments in a single continuous setup.
OEM Custom Manufacturing Notice: The basal dental implants and surgical components shown are for manufacturing capability display only. We operate strictly as an OEM contract manufacturer, producing custom dental implants, prosthetic abutments, and manual ergonomic surgical instruments exclusively from your proprietary 2D/3D CAD blueprints under strict NDA protection.
Technical Specifications & Capabilities
| Parameter |
Specification |
| Supported Materials |
Medical Titanium Grade 5 (Ti-6Al-4V ELI / ASTM F136), Grade 4, Stainless Steel 316L / 17-4 PH |
| Machining Processes |
Multi-Axis Swiss-Type CNC Turning, Thread Whirling, 5-Axis Micro-Milling |
| Precision Tolerance |
±0.002 mm to ±0.005 mm (Sub-Micron Abutment Concentricity & Thread Pitch) |
| Surface Finishing |
Machined Smooth Surface (Ra ≤ 0.1 μm Electropolishing), ASTM F86 Passivation, Color Anodizing |
| Quality Standards |
ISO 9001:2015, ISO 13485 & CE Compliant Manufacturing Environment |
| Inspection & Traceability |
Non-Contact Optical Vision Metrology, FAI Reports & Full Mill Test Certificates (MTR) |
Core Dental & Medical Manufacturing Advantages
- One-Piece Structural Integrity: Precision Swiss-turned from a single solid bar of Titanium Grade 5, eliminating micro-gaps between the implant body and abutment while maximizing mechanical fatigue strength.
- Ultra-Smooth Peri-Implant Surface: Engineered with a mirror-smooth polished neck and shaft (down to Ra ≤ 0.1 μm) to inhibit bacterial plaque accumulation and reduce peri-implantitis risks in basal cortical anchorage.
- Burr-Free Cortical Thread Whirling: Specialized CNC thread whirling produces deep, razor-sharp self-tapping threads without thermal distortion, paired with ultrasonic cleanroom washing and ASTM passivation.
- Ergonomic Surgical Instrument Machining: Beyond implants, we machine matching manual dental drivers, torque wrenches, and osteotomes with knurled or ergonomic grips for seamless global supply chain integration.
Frequently Asked Questions (FAQs)
Q1: Why is Titanium Grade 5 preferred for one-piece basal dental implants?
A1: Medical Titanium Grade 5 (Ti-6Al-4V ELI) offers significantly higher yield and fatigue strength compared to commercially pure titanium. This allows the thin, bendable neck of a one-piece basal implant to withstand immediate loading and high masticatory forces without fracturing.
Q2: How do you achieve the smooth surface finish on the implant threads and shaft?
A2: We combine high-speed Swiss-type CNC turning using diamond-grade tooling with precision electropolishing and ASTM-compliant acid passivation. Surface roughness is verified via profilometer testing down to Ra ≤ 0.1 μm to ensure medical-grade cleanliness.
Q3: How do you verify the micro-tolerances of the hex driver head and fine threads?
A3: Every production batch undergoes 100% non-contact optical comparator and vision system inspection. We provide comprehensive First Article Inspection (FAI) dimensional layouts and raw material Mill Test Reports (MTR) for complete lot traceability.
Q4: What is your Minimum Order Quantity (MOQ) for custom dental implants and instruments?
A4: We support agile dental R&D with a prototype MOQ starting from 1 to 5 pieces for initial engineering validation. For cost-effective Swiss CNC mass production, we recommend batch runs starting at 50 pieces, with sample fees eligible for credit toward bulk orders.
