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Custom Precision Parts

Custom 5-Axis CNC Titanium Femoral Locking Plates & Maxillofacial Implants (OEM Showcase)

Name: Custom Precision CNC Machined Parts
Brand: Altus Precision
SKU: ALTUS-CNC-CUSTOM
Availability: InStock
Rating: 4.8 (47 reviews)

High-precision 5-axis CNC machined titanium orthopedic implants, including femoral locking plates and maxillofacial fixation components. Manufactured from medical-grade Titanium (Grade 5 / Ti-6Al-4V) under strict ISO 13485 compliant quality controls, these contoured plates feature complex multi-angle threaded locking holes and flawless surface finishes for global medical device OEMs. (Note: For custom manufacturing display only; we produce strictly per your CAD drawings). Key Features : Material: Medical-Grade Titanium Alloy (Ti-6Al-4V / Grade 5 & Grade 2) Machining Process: In-House 5-Axis Simultaneous CNC Milling & Swiss Turning Surface Treatment: Medical Passivation, Anodizing & Electropolishing Quality Compliance: ISO 13485 Compliant Process, 100% CMM Verification & MTR Traceability Service Mode: Custom OEM Manufacturing per 2D/3D CAD Drawings (Strict NDA Protection)

Model

CP-TI-01

MOQ

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Process & Delivery Advantages

Supports ±0.01mm tolerance, with full coverage of 3/4/5-axis CNC machining centers
Materials include aluminum alloy, stainless steel, copper, titanium alloy, and engineering plastics
Paired with anodizing, electroplating, spraying, laser engraving, and other surface treatments
100% full inspection before shipment, with first-article reports and dimensional CP/CPK data provided
In-house capacity in Dongguan, 7-15 days for standard parts, expedited channel within 5 days

PRODUCT OVERVIEW

Product Overview

Engineered to demonstrate our ultra-precision medical machining capabilities, these custom Titanium Femoral Locking Plates and Maxillofacial Implants showcase complex 3D anatomical contouring and high-tolerance multi-axis thread milling. Manufactured at our Dongguan facility under the Altus Precision brand, we utilize advanced in-house 5-axis CNC machining centers to process medical-grade titanium alloys without thermal distortion or micro-burrs.

OEM Custom Manufacturing Notice: The orthopedic plates shown are for manufacturing capability display only. We operate strictly as an OEM contract manufacturer, producing custom surgical implants, trauma plates, and bone screws exclusively from your proprietary 2D/3D CAD blueprints under strict NDA protection.

Technical Specifications & Capabilities

Parameter	Specification
Supported Materials	Medical Titanium (Grade 5 Ti-6Al-4V ELI, Grade 2), Stainless Steel 316L, PEEK
Machining Processes	5-Axis Simultaneous CNC Milling, Swiss-Type Turning (for Bone Screws)
Precision Tolerance	±0.005 mm to ±0.01 mm (Strict Locking Thread & Contour Accuracy)
Surface Finishing	Color Anodizing (Blue/Gold/Magenta Coding), ASTM Passivation, Electropolishing
Quality Management	ISO 9001:2015 & ISO 13485 Compliant Medical Environment
Traceability & Inspection	100% CMM Dimensional Layout, FAI Reports & Mill Test Certificates (MTR)

Core Medical Manufacturing Advantages

Complex 5-Axis Contouring & Combi-Holes: Simultaneous 5-axis milling allows us to machine organic bone-matching geometries and variable-angle figure-8 locking holes in a single setup, eliminating cumulative fixture errors.
Burr-Free Biocompatible Finishing: We utilize specialized carbide tooling and high-pressure coolant strategies to prevent titanium work-hardening, followed by precision passivation and color anodizing for surgical identification.
100% Material & Lot Traceability: Every production batch is accompanied by full Material Test Reports (MTR), First Article Inspection (FAI) data, and non-contact optical metrology verification for fine screw threads.
Seamless Global OEM Supply: From single-piece R&D functional prototypes to scalable high-volume production runs, we provide secure, compliant cross-border delivery to global medical device supply chains.

Frequently Asked Questions (FAQs)

Q1: What grade of titanium is used for machining orthopedic locking plates?

A1: We primarily machine implant-grade Titanium Ti-6Al-4V ELI (Grade 23 / Grade 5) and Commercially Pure Titanium (Grade 2 / Grade 4), depending on the required tensile strength and ductility specified in your engineering drawings. Full Mill Test Certificates (MTR) are provided with every shipment.

Q2: How do you ensure the accuracy of multi-directional threaded locking holes?

A2: Our in-house 5-axis CNC machining centers allow the cutting tool to approach the contoured plate at exact compound angles in a single clamping. We then verify thread pitch, depth, and angular tolerances using calibrated thread gauges and optical CMM systems.

Q3: Are my proprietary implant CAD designs protected?

A3: Yes. We sign strict mutual Non-Disclosure Agreements (NDAs) prior to reviewing your STEP, IGES, or PDF files. All custom orthopedic designs are segregated within our internal network to guarantee absolute intellectual property security.

Q4: What is your Minimum Order Quantity (MOQ) for custom medical components?

A4: We support agile medical device R&D with a prototype MOQ starting from 1 to 5 pieces for First Article Inspection (FAI). For cost-effective mass production, we recommend batch volumes starting at 50 pieces, with initial sampling fees eligible for credit toward bulk orders.